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  • Measure and mark the hole, then use a center punch and hammer to make a slight indentation. Drill bits tend to wander when they first start drilling. Therefore the dimple helps the drill bit become more steady. The dimple also serves as a reference for where to drill your hole. - Source: Internet
  • Carbide drill bits are typically harder than cobalt drill bits, although both are suitable for drilling stainless steel and other hard metals. However, Carbide drill bits retain their sharpness for a longer period than cobalt drill bits. They can also be utilized at a faster cutting rate and withstand higher temperatures than cobalt drill bits. - Source: Internet
  • In computing for the RPM, for example 1"-diameter tool must run at 30 sfm. Based on the equation above, at 30 sfm: (30 × 3.82) ÷ 1 = 114.6, this means you have to use 115 RPM to drill a 1 inch Rockwell C 40 to 45 steel. - Source: Internet
  • Carbide drill bits are the toughest drill bits available and best for drilling hardened steel. Carbide is a compound made from tungsten and carbon. Carbide drill bits are typically composed of steel that has a carbide tip. - Source: Internet
  • However, it would be best to exercise caution when using carbide-tipped drills since they can be brittle despite being the hardest. Because of their great strength, they are extensively employed in industrial applications. They can cut through concrete, masonry, tile, and hardened steel. - Source: Internet
  • The drill speed is critical for drilling hardened steel. Drilling at high speeds causes high temperatures, which will damage your drill bit. Therefore, drilling hardened steel should be done at a low RPM and feed rate. Feed rates are typically at least 50% lower than for lesser hardness steel. Speeds generally are 30% of that of a non-hardened material. - Source: Internet
  • If you are short on time, the best drill bits for hardened steel are carbide-tipped bits. They are the most suitable drill bits for hardened steel due to their robust and heat-resistant properties. However, there are other options such as titanium and cobalt. - Source: Internet
  • Rockwell hardness testing is a standard method for determining the hardness of metals and polymers. Rockwell hardness is measured with a device known as a Rockwell hardness tester. The tougher the steel is, the higher the number on the RC scale. The higher the RC number, the slower the drill speed should be. - Source: Internet
  • When drilling through hardened steel, you must ensure that your drill bit is made from tougher materials. Carbide bits are the strongest drill bits material and can cut through hardened steel. But if they are not available, titanium and cobalt drill bits can also be used. However, drilling with either of these bits will take longer than drilling with a carbide drill bit. - Source: Internet
  • Make sure the piece of metal is in a flat and secure area. Holding the metal with one hand while running the drill with the other is not a good idea. It is better to secure the metal with a clamp. - Source: Internet
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